Factory Customized Extruder Machine Parts Fast Heating Brass Band Heater

• Customization: Available
• After-sales Service: Yes
• Type: Industrial Heating Element
• Model NO.: BAND-42
• Certification: CE
• Structure: Brass Sealed Nozzle Heater
• Brand: Thermal International
• Material: Brass
• Industrial Application: Extruder, Injection Molding etc.
• Voltage: 12-440V, Can Be Customized.
• Heating Wire: Nicr 80/20 Wire
• Power Density: Max. 5W/Cm²
• Insulation: Mica
• Operating Temperature: Max.800ºC
• Transport Package: Plastic Bag+Carton/Wooden Case
• Specification: Customized Size
• Trademark: Thermal International
• Origin: Guangzhou, China
• HS Code: 8516800000
• Production Capacity: 20, 000PCS/Week
• Package Size: 30.00cm * 30.00cm * 35.00cm
• Package Gross Weight: 10.000kg

Product Description

Product Description

Description of the Industrial Band Heater:
The band heater is made by the high temperature electrothermal alloy wire(used as the heating material) and the soft mica plate(sometimes the ceramic core, as the insulation material), besides, outside covered with thin metal plate(aluminum, stainless steel, etc.). Mainly used in electric kettle and some other electric appliance. Casting the metal tubular heating element inside the aluminum plate/board or just welding or inlaying at the aluminum plate/board, then constitute the electric heating plate of all shapes. Such as the electric rice cooker, electric iron, electric coffee pot and so forth. 

 

Characteristics & Advantages

Manufacturing Method & Product Characteristics of High Temperature Resistant Band Heater
The high-temperature resistant ceramic band heater is made by threading ceramic strips instead of mica wires, so the power of this product is 0.5~1.5 times higher than that of ordinary ones. The heating element is made of imported round silk ceramic, which is bent into a spring shape and passes through ceramic strips. The outer cover is made of stainless steel, and the middle is made of high-temperature thermal insulation cotton (aluminum silicate fiber board) to prevent temperature leakage. Ceramic strips are high-frequency ceramics, which have the characteristics of fast heat transfer, hard and unbreakable, no deformation at high temperature and no aging.
Product Features: Long service life, high temperature resistance, 30% reduction in energy consumption and high insulation. It is the most suitable electric heating product for extruder, injection molding machine and film blowing machine at present. Ceramic heaters also have the advantages of easy installation, fast heat transfer, good insulation, and no limitation of models and specifications.


Instructions for the Electric Band Heater
1. The working voltage shall not exceed 10% of the rated value;
2. The wiring part shall be placed outside the heating layer and insulation layer, and the enclosure shall be effectively grounded.
3. Keep it in a dry place.
(stainless steel heating coil products can be customized to provide drawings, voltage, power and size)
 

Product Parameters

 

Item description	Industrial Band Heater
Resistance wire	NiCr 80/20
Sheath	Brass / 304 stainless steel
Insulation	Ceramic
Terminals	Ceramic terminal/flange/lead/terminal box and customized
Voltage	120V 220V 230V 240V 480V standard (other voltages available on request)
Operating temperature	300°C to 700°C
Service life	20,000 hrs
Radiation distance	100 mm to 250 mm

How to select the most effective band heater?
Selection of the Industrial Band Heater 
It is not easy to have a good command of the selection of band heater. You will find it difficult to choose the most effective band heater for the industrial use. The heater's service life time, start-up time, processing temperature, durability, size and cost, each of above indeed plays a significant role when it comes to the selection of the band heater. When considering our instructions of which band heater to choose for you particular purpose, please keep in mind that each application will have its own set of unique selection skills. 
1. Cast Band Heaters
Cast band heater is very expensive but its warranty can be as long as 10 years or even longer. It is extremely rugged and strong. The cast heater, on one hand, can run under in a very low watt densities; on the other hand, it also can work at high temperature. Unlike the mica strips, lead time for the cast band heater is generally very long. It is equipped with cooling fins or tubes. Usually it can be made from bronze or aluminum.
2. Ceramic Band Heater
Generally, the ceramic band heater is equipped with longer life time and lower energy costs. They offer efficient heating transfer, besides, with no affection of the irregular or loose surface. It is usually applicable to the high temperature situations. 
3. Extruded Aluminum Band Heaters
The extruded aluminum band heater is pretty tight as well as solid. The tubular elements it adopted were snapped up to an extruded aluminum box. It can offer the excellent heat transfer and have a long life. The extruded aluminum strip cannot withstand the temperature above 343ºC. 
4. Mica Band Heater
Mica band heater is generally more expensive but easier to fix. It got its name from the electrical insulation Mica. Usually, the mica tape can be customized for production within short lead time. Besides, various types of sizes of it are available. There is a tight sheath on it in case of burnt out too early. In addition, generally speaking, we do not suggest the the application of the mica tape under high temperature or high power density circumstances. 
5. Small-sized Spring Coiled Heaters
Small-sized spring coiled heaters is generally applicable for the hot runner systems. And it can provide a carefree heat. Heaters of this type are usually processed with sealing so as to avoid the failure due to contamination. Axial clamps is of easy installation. It is workable at a higher temperature.
6. Coil Heaters
The coil heater is a low - configured heater that is easy to install in the tight situation of the multi - door mold. The heat is carried out from the entire 350 degree circumference ( not mica tape ). The thermocouple type is optional (K-type/ J-type/ E-type), and it make the heater equipped with the ability to measure the temperature. 
7. Mineral Band Heater
The mineral band heater is usually equipped with high performance. In contrast to the mica types, the mineral band heater is applicable to the conditions of high temperature and high power watt density. Among all kinds of band heater, it is the relatively expensive band heater, besides, it has longer lead time. It is one of the most efficient band heater and it is pollution-resistant. 


 

Detailed Photos

ACCESSORIES FOR BAND HEATER:

Application

Working Process

 

Packaging & Shipping

About Us

Company Profile:
Thermal International is a leading manufacturer of high-quality spare parts, specializing in the production of Thermostat, Heating Element, Mechanical Timer, Switch, Indicated Lamp, Motors etc. With over 15 years of experience in the industry, we are committed to providing innovative, durable, and reliable spare parts for various industries. 
Our products are crafted using state-of-the-art technology and high-grade materials, ensuring performance excellence and longevity. We maintain strict quality control processes at every stage of production, adhering to international standards like CE, TUV, ISO9001.

Our Vision
To be the global leader in spare parts manufacturing, known for cutting-edge innovation, sustainability, and exceptional customer satisfaction.

Our Mission
To deliver superior-quality spare parts that enhance operational efficiency for our clients worldwide. We aim to establish long-term partnerships built on trust, quality, and technical excellence.

Our Strengths
- Experienced Team: Our team consists of highly skilled engineers and technicians with years of expertise in spare parts manufacturing.
- Global Reach: With a network of distributors and clients across over 20 countries, we ensure timely delivery and excellent after-sales service.
- Customer-Centric Approach: We focus on building lasting relationships by offering top-notch service, from initial consultation to after-sales support.
- Sustainability Commitment
We are dedicated to sustainable practices, incorporating environmentally friendly processes and materials into our production lines. Thermal International is continuously working to reduce our carbon footprint and contribute to a greener future.
       



Product categories involved:
* Thermostat (Including KSD/KST/JPC/Capillary thermostat)
* Heating Element (both for domestic appliance and industrial use)
* Mechanical timer (mainly for kitchen appliance)
* Switch (Including the Micro/Rotary/Position Switch)
* Indicated lamp (Neon Lamp)
* Motor



FAQ:
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.