Factory Customized Extruder Machine Parts Stainless Steel Brass Band Heater

• Customization: Available
• After-sales Service: Yes
• Type: Industrial Heating Element
• Model NO.: BAND-57
• Certification: CE
• Structure: Brass Sealed Nozzle Heater
• Brand: Thermal International
• Material: Brass
• Industrial Application: Extruder, Injection Molding etc.
• Voltage: 12-440V, Can Be Customized.
• Heating Wire: Nicr 80/20 Wire
• Power Density: Max. 5W/Cm²
• Insulation: Mica
• Operating Temperature: Max.800ºC
• Transport Package: Plastic Bag+Carton/Wooden Case
• Specification: Customized Size
• Trademark: Thermal International
• Origin: Guangzhou, China
• HS Code: 8516800000
• Production Capacity: 20, 000PCS/Week
• Package Size: 35.00cm * 30.00cm * 30.00cm
• Package Gross Weight: 9.000kg

Product Description

Product Description

How to select the most effective band heater?
Selection of the Industrial Band Heater 
It is not easy to have a good command of the selection of band heater. You will find it difficult to choose the most effective band heater for the industrial use. The heater's service life time, start-up time, processing temperature, durability, size and cost, each of above indeed plays a significant role when it comes to the selection of the band heater. When considering our instructions of which band heater to choose for you particular purpose, please keep in mind that each application will have its own set of unique selection skills. 
1. Cast Band Heaters
Cast band heater is very expensive but its warranty can be as long as 10 years or even longer. It is extremely rugged and strong. The cast heater, on one hand, can run under in a very low watt densities; on the other hand, it also can work at high temperature. Unlike the mica strips, lead time for the cast band heater is generally very long. It is equipped with cooling fins or tubes. Usually it can be made from bronze or aluminum.
2. Ceramic Band Heater
Generally, the ceramic band heater is equipped with longer life time and lower energy costs. They offer efficient heating transfer, besides, with no affection of the irregular or loose surface. It is usually applicable to the high temperature situations. 
3. Extruded Aluminum Band Heaters
The extruded aluminum band heater is pretty tight as well as solid. The tubular elements it adopted were snapped up to an extruded aluminum box. It can offer the excellent heat transfer and have a long life. The extruded aluminum strip cannot withstand the temperature above 343ºC. 
4. Mica Band Heater
Mica band heater is generally more expensive but easier to fix. It got its name from the electrical insulation Mica. Usually, the mica tape can be customized for production within short lead time. Besides, various types of sizes of it are available. There is a tight sheath on it in case of burnt out too early. In addition, generally speaking, we do not suggest the the application of the mica tape under high temperature or high power density circumstances. 
5. Small-sized Spring Coiled Heaters
Small-sized spring coiled heaters is generally applicable for the hot runner systems. And it can provide a carefree heat. Heaters of this type are usually processed with sealing so as to avoid the failure due to contamination. Axial clamps is of easy installation. It is workable at a higher temperature.
6. Coil Heaters
The coil heater is a low - configured heater that is easy to install in the tight situation of the multi - door mold. The heat is carried out from the entire 350 degree circumference ( not mica tape ). The thermocouple type is optional (K-type/ J-type/ E-type), and it make the heater equipped with the ability to measure the temperature. 
7. Mineral Band Heater
The mineral band heater is usually equipped with high performance. In contrast to the mica types, the mineral band heater is applicable to the conditions of high temperature and high power watt density. Among all kinds of band heater, it is the relatively expensive band heater, besides, it has longer lead time. It is one of the most efficient band heater and it is pollution-resistant. 

 

Characteristics & Advantages

Ordering instructions:
1) Customers need to provide the inquired heater drawings or samples. If there are no drawings or samples, kindly provide the inquired specifications, models, voltage, power, etc.

2) Our professional engineering team shall suggest the material such as SUS201, SUS304, SUS316, SUS310S, etc. according to the actual working environment. 

 

Product Parameters

 

Current Model Dimensions (Inside Diameter * Height)	Voltage	Power	Current Model Dimensions (Inside Diameter * Height)	Voltage	Power
25×25mm	220V	60W	50×40mm	220V	190W
25×30mm	220V	80W	50×50mm	220V	240W
30×25mm	220V	70W	50×55mm	220V	260W
30×30mm	220V	90W	50×60mm	220V	290W
30×35mm	220V	100W	55×35mm	220V	190W
30×40mm	220V	120W	55×40mm	220V	210W
30×45mm	220V	130W	55×50mm	220V	260W
30×50mm	220V	150W	55×60mm	220V	310W
35×25mm	220V	90W	60×25mm	220V	150W
35×30mm	220V	100W	60×35mm	220V	200W
35×35mm	220V	120W	60×40mm	220V	230W
35×40mm	220V	140W	60×45mm	220V	260W
35×45mm	220V	150W	60×50mm	220V	290W
35×50mm	220V	170W	60×55mm	220V	310W
35×60mm	220V	200W	60×60mm	220V	340W
40×30mm	220V	120W	60×65mm	220V	370W
40×35mm	220V	140W	65×50mm	220V	310W
40×40mm	220V	150W	65×60mm	220V	370W
40×45mm	220V	170W	70×40mm	220V	270W
40×50mm	220V	190W	70×45mm	220V	300W
40×55mm	220V	210W	70×50mm	220V	330W
45×30mm	220V	130W	70×60mm	220V	400W
45×40mm	220V	170W	70×70mm	220V	470W
45×45mm	220V	200W	75×30mm	220V	220W
45×50mm	220V	220W	75×80mm	220V	570W
45×55mm	220V	240W	80×50mm	220V	380W
50×30mm	220V	150W	80×80mm	220V	610W
50×35mm	220V	170W	85×40mm	220V	320W

 

 

 

Detailed Photos

ACCESSORIES FOR BAND HEATER:

Application

Advantages: 
Generally speaking, the ceramic band heater are equipped with the following good properties: 
1.Easy installation & replacement;
2.High temperature resistance;
3.High power watt density;
4.Longservice life;
5.Low energy cost;
What's more, compared with other band heaters, the ceramic band heater is known as its:
1.Extremely efficient heat transfer, and the most important is, it will not be influenced by the irregular surface or loose fit. 
2.Wide applications, it can be applicable many conditions even under high watt density, which will greatly decrease the adopting quantity of bands and can make the wire connection easier. 

Typical Application:
- Plastic Injection Molding Machines
- Plastic Extruders
- Oil Reclamation Equipment
- Food and Candy Extruders
- Drum Heating
- Extrusion Dies
- Holding Tanks
- Blow Molding Machines
- Vending Machines
- Food Service Warming
- Autoclaves & Sterilizers
- Metallurgical Analyzers
- Fluidized Bed
 

Working Process

 

Packaging & Shipping

About Us

Thermal International is specialized in the production and processing of electric heating products and other spare parts, is equipped with a complete and scientific quality management system. Thermal International is recogonized by its integrity, strength and quality of products. Welcome friends from all walks of life to negotiate business. Thermal International has been focusing on the cultivation and introduction of talents for many years, and has a large number of high-quality engineering and technical personnel, therefore the company's products are high in science and technology content, which updates fast and enjoys a broad market. 
Over the past ten years since its establishment, the company has accumulated rich experience in design and manufacture, with a number of outstanding scientific research personnel, advanced manufacturing and processing equipment, perfect testing system and complete after-sales service system. Our products of various specifications have been widely used in electrical, electronic, pharmaceutical, chemical and metallurgical fields, and have been trusted by users all over the world. 
Products in the peer are leading, and establish a good corporate reputation, the company in line with professional quality, Excellence business philosophy, to provide customers with first-class products, first-class service. We are hoping to communicate with customers from all walks of life, seeking win-win development opportunity, and creating a brighter tomorrow!        



Product categories involved:
* Thermostat (Including KSD/KST/JPC/Capillary thermostat)
* Heating Element (both for domestic appliance and industrial use)
* Mechanical timer (mainly for kitchen appliance)
* Switch (Including the Micro/Rotary/Position Switch)
* Indicated lamp (Neon Lamp)
* Motor



FAQ:
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.