Factory Customized Single Head Heating Tube SS304 Cartridge Heater for Mold Heating

• Customization: Available
• After-sales Service: Yes
• Warranty: 3 Month Warranty
• Model NO.: CARH-60
• Certification: CE
• Structure: Horizontal Type
• Brand: Thermal International
• Voltage: 12-380V
• Power: 20W, 30W, 40W, 80W, 100W, 300W, 500W, 1000W
• Pipe Material: Stainless Steel 304,321,316,201, Incoloy800
• Pipe Diameter: 3/4/8/10/12mm, Can Be Customized.
• Pipe Length: 20-2000mm, Can Be Customized.
• Heating Wire: Ni8cr20 Nickel Chromium Wire
• Application: Injection Molding, Die Casting, 3D Printer
• Features: Fast Heating
• Wire Material: Silicone Rubber, Glassfiber, or Customzied
• Insulation: High-Purity MGO
• Temperature: Max 750degree C
• Transport Package: Wooden Case or Carton
• Specification: Electric Heating Rod
• Trademark: Thermal International
• Origin: Guangzhou, China
• HS Code: 8516800000
• Production Capacity: 20, 000PCS/Week
• Package Size: 20.00cm * 10.00cm * 8.50cm
• Package Gross Weight: 1.500kg

Product Description

Product Description

Difference between the Cartridge Heater & the ordinary Heater
1. appearance: there' s only one outgoing line(one end) of the cartridge heater, while the ordinary electric heating element has two outgoing line(two ends); 
2. the internal structure: they are different in the way of wire running. Especially the current imported cartridge heater, it is quite different from the ordinary electric heating element;
3. production process: there are more complex techniques being involved during the manufacturing of the cartridge heater. For example, the contracted pipe, it ensures the higher power and longer life time of the cartridge heater. 

Product Structure

1. Power Rating (Wattage)
Power requirements: Determine the required wattage to heat the target area effectively. This is often calculated using the formula:
P=U²/R
P=Power(Watt)
U=Voltage(V)
R=Resistance(Ω)
Consider the heat loss, temperature rise, and thermal mass of the object being heated to select the appropriate power rating.
2. Operating Voltage:
Ensure the cartridge heater is compatible with the supply voltage (e.g., 120V, 240V, or 480V). Verify the voltage tolerance and consider fluctuations in the supply voltage.
3. Operating Temperature Range:
Cartridge heaters have a maximum temperature they can withstand. Select the heater with an appropriate temperature range based on the application. For instance:
Standard heaters can reach temperatures up to 600°F (315°C).
High-temperature models can exceed 1000°F (540°C).
4. Dimensions and Size
Diameter and length: The heater should fit the space or hole where it will be installed. Measure the hole or mounting area precisely to ensure proper fit.
Thermal conductivity: The heater's size will also affect its efficiency. Ensure that the heater's size allows for proper heat transfer to the object being heated.
5. Material of Construction
Cartridge heaters can be made from different materials:
Stainless steel: Ideal for high resistance to corrosion and high temperatures.
Inconel: Used for very high temperatures and extreme environments.
Nickel-chromium: Common for general heating purposes.
The material must be chosen based on the heating environment and exposure to corrosive materials.
6. Thermal Conductivity and Heat Transfer
The efficiency of a cartridge heater is influenced by the material in contact with the heater. Make sure that the heater will be installed in a medium (such as metal, plastic, or liquid) that will efficiently transfer the heat.
Using the right insulation around the heater can also help improve heat efficiency.
7. Resistance to Vibration and Mechanical Stress
If the heater will be exposed to mechanical stress or vibration (e.g., in motors or industrial machinery), select a rugged and durable cartridge heater that can withstand those conditions.
8. Lead Wire and Connection Type
The heater will need lead wires for power supply. Select a heater with the appropriate lead length, material (such as silicone, fiberglass), and termination type (e.g., terminals, plugs, or bare leads) for your application.
9. Power Density
The power density refers to the amount of heat produced per unit area of the heater. High power density is useful for quickly achieving high temperatures but can lead to faster wear and reduced lifespan. A lower power density will provide more uniform heating and longer heater life.
10. Thermostatic Control and Safety
Consider adding a thermocouple or temperature controller to the system to regulate and monitor the temperature. Overheating can damage both the heater and the surrounding materials.
Look for models with built-in over-temperature protection for added safety.
11. Customizability and Mounting Options
Some applications may require customized cartridge heaters with specific wattages, sizes, or shapes. If necessary, choose a manufacturer that offers customization options.
Consider the type of mounting system used for the heater (e.g., flanged, threaded, or unthreaded).
12. Service Life and Maintenance
A heater with a long service life and low maintenance cost is ideal. Heaters with a high-quality construction, such as those made with high-grade alloys and robust insulation, typically last longer and require less maintenance.
13. Cost and Availability
Ensure that the cartridge heater fits within your budget while meeting the required performance standards. Also, check for availability and lead time if the heater is needed quickly.
 

Product Parameters

Item description	Cartridge Heater
Brand	Thermal International
Voltage	12-380V
Power	20W, 30W, 40W, 80W, 100W, 300W, 500W, 1000W
Pipe material	Stainless Steel 304,321,316,201, Incoloy800
Pipe diameter	3/4/8/10/12mm, can be customized.
Pipe length	20-2000mm, can be customized.
Heating wire	Ni8Cr20 nickel chromium wire
Lead wire length	Can be customized
Lead wire material	Silicone glass fiber (temperature resistance 250°C) PTFE(temperature resistance 250C) High temperature glass fiber (temperature resistance 400°C) Ceramic beads (temperature resistant to 800oc)
Insulation	High-purity Mgo
Temperature	Max 750degree C
Application	Injection moulding - Internal heating of nozzles Hot runner systems - Heating of manifolds Packaging industry - Heating of cutting bars Packaging industry - Heating of hot stamps Laboratories - Heating of analytical equipment Medical: Dialysis, Sterilization, Blood Analyzer, Nebulizer, Blood/Fluid Warmer, Temperature Therapy Telecommunications: Deicing, Enclosure Heater Transportation: Oil/Block Heater, Aircraft Coffee Pot Heaters, Food Service: Steamers, Dish Washers, Industrial: Packaging Equipment, Hole Punches, Hot Stamp.
Features	Fast heating, high thermal efficiency, energy-saving, easy replacement.

 

Detailed Photos

 

Working Process

Packaging & Shipping

After Sales Service

Our Advantages:
MATERIAL GUARANTEE
Thermal International can provide overall automation solutions and technical support services for product automated feeding, sorting, assembly, testing, etc.
TECHNICAL GUARANTEE
Our R&D team is professional and creative, and can fully meet customers' various needs in non-standard automation.
EQUIPMENT GUARANTEE
Adopting advanced processing control technology and fully automatic vibration vacuum feeding mechanism, it fills the gap in domestic small-module CNC gear hobbing machine tools. Advanced gear hobbing equipment lays the foundation for the quality of core parts.
QUALITY CONTROL GUARANTEE
Thermal International has passed the GB/T 19001-2016/ISO 9001:2015 system certification to ensure that every detail is foolproof..

Company Profile

Since 2010, Thermal International has been engaged in the development, design, production and sales in one of the sales of industrial electric heating technology company, based on the customers' specific needs, aiming at providing the customized/tailored solution of design, committed to the electric heating and temperature measurement in the field of development, constantly pursuing for technological value-added products,promote industry technology progress, Thermal International brand products have been exported to South Africa, Turkey, South Korea, USA and some other mainstream cities. In addition, we Thermal International has also set our sales representatives in some of the major countries. 


FAQ:
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.