12V 24W DC Flexible Silicone Rubber Heater for Industrial Heating

Product Description

Product Description

1. Introduction:

       The silicone rubber heater consists of high temperature resistance wire wound around a fiberglass core for added support and flexibility while still allowing for expansion and contraction during heat up and cool down. The element is laid out in a computer designed pattern to provide maximum heat transfer and temperature uniformity. After the element is laid out, it is vulcanized between two sheets of silicone rubber until they become one. The silicone rubber sheets also have a layer of fiberglass for added strength and tear resistance. The same vulcanization process is used to attach the power leads and cord sets to the heater windings. The silicone rubber heater can be designed with a thermocouple wire so as to connect to temperature controller system. Any szie and shape can be customized.



2. Technical parameter:
 

Product name	Silicone rubber heater
Heater type	Industrial heating element
Place of origin	Guangzhou, China
Voltage	12-480V
Min thickness	1.5mm
Weight	Depends on the customized size.
Available size	Of all specifications, can be customized
3M Adhesive	With or without. Customized.
Heater shape	Round/Square/Irregular, customized
Sample	Available for test.
OEM Service	Available. Sample test before order is welcomed.
Packaging	Poly bag and carton

3. Features & Benefits:
 

Features	Benefits
More than 80 designs available immediately from stock	Reduces downtime
Constructed with wire-wound or etched foil elements	Provides the desired flexibility for many dynamic applications Delivers low mass and easily repeatable distributed watt densities
Moisture and chemical-resistant silicone rubber mate	Provides longer heater life Allows heaters to be easily bonded to the part
Vulcanizing adhesives or fasteners	Delivers a thin, lightweight heater
Designed to the exact shape and size needed	Conforms to your component and/or equipment

4. Applications: 

1) Thermal transfer equipment; 
2) Prevent condensation in motors or instrument cabinets; 
3) Freeze or condensation prevention in housings containing electronic equipment, for examples: traffic signal boxes, automatic teller machines, temperature control panels, gas or liquid control valve housings
4) Composite bonding processes 
5) Semiconductor process heating
6) Food processing equipment
7) Airplane engine heaters and aerospace industry
8) Drums and other vessels and viscosity control and asphalt storage
9) Medical equipment such as blood analyzers, medical respirators, test tube heaters, etc. 
10) Curing of plastic laminates
11) Computer peripherals such as laser printers, duplicating machines 




5. Product presentation:




6. Product types:

1. Connected with Surface Sensing Thermostats: 
       They are mounted to monitor the temperature of the part that the heater is attached to and can be mounted to stock heaters. Thermal International offers OEM service if other temperature settings are required, thermostats can be special ordered. Thermostats are snap action style and are rated to 10A/240V or 14A/120V. They are not recommended for low voltage heaters.

2. Connected with Adjustable Thermostats 
       Can only be used to sense part temperature. They are often used with drum heaters but can also be used with standard heaters. Temperature adjustment range is 25°F to 330°F.

3. Connected Thermocouples
       Can be mounted to any silicone rubber heater and any calibration (J, K, Pt100 etc.) is available.

4. Silicone Rubber Sponge Insulation
       To improve heater efficiency, 1/16", 1/8", 1/4", 3/8", or 1/2" insulation can be bonded to the outside of the heater. Closed cell silicone sponge is extremely flexible and has a temperature range of -103°F to 450°F. 

5. Round Heaters
       Round shapes are available and are best attached to tooling with PSA.

6. Custom shapes:
       Odd shapes are available to fit those hard to heat devices. Holes and cut-outs help fit those irregular shaped tools.



7. Certificate:




8. Order instructions: 

Once you're interested in our silicone rubber heater, pls kindly advise the below for quick quotation:
1). voltage & power;
2). required heater size(lengthXwidthXthickness);
3). with screening or not, if yes, kindly send us the screening content and then there'll be the screening-printing board cost, pls noted;
4). any other additional requirements, send us your product pics or drawings for deep consideration;
5). your expected order quantity, which is of great importance to the price, since we generally will give big discount to bulk order. 



About Us:




Company profile:

       Thermal International is specialized in the production and sales of various types of electric heating element, including the domestic heating element as well as the industrial heating element. Insist on adopting high quality material at home and abroad, specializing in the production of copper, aluminum, titanium, stainless steel material such as electric heat pipe, heating bar, hot plate, industrial special black and white porcelain electric heat tube, quartz electric heat pipe, titanium products and industrial non-standard electric heat pipe, widely used in industry, food oven, household electrical appliances, and other machinery and electronic equipment. Product life long and stable quality.

       And of course, the OEM service is available. Can be customized according to customer demand of different specifications, material. There are advanced detection equipment, strict quality management system, the factory products are in line with JB4088-85 standard, already through the CQC authentication.Quantity is with preferential treatment.Please kindly inform us of the detailed specification/drawing of products that you want to buy.We promise to reply with the most suitable suggestions asap.


Product categories involved:

* Thermostat (Including KSD/KST/JPC/Capillary thermostat)
* Domestic heating element (for home appliance)
* Industrial heating element (for industrial use)
* Mechanical timer (mainly for kitchen appliance)
* Switch (Including the Micro/Rotary/Position Switch)
* Indicated lamp. 


Why you choose us?

1. High-Quality Process:
All the production are strictly complied with the relevant quality standard requirement, and the finished products can be delivered only after the successful internal inspection before the factory; 

2. Reasonable & Fair Price:
The mode of small profits and quick turnover is the mode of sales we have always adhered to. 

3. Complete Range of Specifications:
Accepting customized requirements, specifications and models are completely optional; 

4. Service Quality:
With good pay, in return for sincere return, we provide comprehensive technical and after-sales service; 

5. Business Philosophy:
Customers are our god, the quality of what god needs.


FAQ:

1. Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. 
    Offering you the most professional service. 
2. Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing and more detailed specification parameters. We can supply you the products as per your specific requirements. 
3. Could I get some sample?
A: Yes, generally, 1pc sample for free is available. But if you need more samples, we may need to charge you some cost. Besides, for certain products, it may need to open mold before sampling, then we shall need to have the mold fee before sample. 
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control? 
A: We always put much emphasis on products quality. That's the priority. We shall contact strict quality inspection towards the products before delivery. And we've obtained the VDE, CE, UL, ISO and so forth.