Product Description
Manufacturing Method & Product Characteristics of High Temperature Resistant Ceramic Band Heater
The high-temperature resistant ceramic band heater is made by threading ceramic strips instead of mica wires, so the power of this product is 0.5~1.5 times higher than that of ordinary ones. The heating element is made of imported round silk ceramic, which is bent into a spring shape and passes through ceramic strips. The outer cover is made of stainless steel, and the middle is made of high-temperature thermal insulation cotton (aluminum silicate fiber board) to prevent temperature leakage. Ceramic strips are high-frequency ceramics, which have the characteristics of fast heat transfer, hard and unbreakable, no deformation at high temperature and no aging.
Product Features: Long service life, high temperature resistance, 30% reduction in energy consumption and high insulation. It is the most suitable electric heating product for extruder, injection molding machine and film blowing machine at present. Ceramic heaters also have the advantages of easy installation, fast heat transfer, good insulation, and no limitation of models and specifications.
Characteristics & Advantages
Classifications of the Industrial Band Heater.
1. Cast Band Heaters
2. Ceramic Band Heater
3. Extruded Aluminum Band Heaters
4. Mica Band Heater
5. Small-sized Spring Coiled Heaters
6. Coil Heaters
7. Mineral Band Heater
When ordering please specify:
1. Inside diameter and width of the heater
2. Construction type
3. Wattage and voltage
4. Type of terminal
5. Drawing where special type of holes or cutouts required.
Product Parameters
Item description |
Industrial Band Heater |
Resistance wire |
NiCr 80/20 |
Sheath |
Brass / 304 stainless steel |
Insulation |
Ceramic |
Terminals |
Ceramic terminal/flange/lead/terminal box and customized |
Voltage |
120V 220V 230V 240V 480V standard (other voltages available on request) |
Operating temperature |
300°C to 700°C |
Service life |
20,000 hrs |
Radiation distance |
100 mm to 250 mm |
Advantages of the Ceramic Band Heater:
Generally speaking, the ceramic band heater are equipped with the following good properties:
1.Easy installation & replacement;
2.High temperature resistance;
3.High power watt density;
4.Longservice life;
5.Low energy cost;
What's more, compared with other band heaters, the ceramic band heater is known as its:
1.Extremely efficient heat transfer, and the most important is, it will not be influenced by the irregular surface or loose fit.
2.Wide applications, it can be applicable many conditions even under high watt density, which will greatly decrease the adopting quantity of bands and can make the wire connection easier.
Detailed Photos
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
ACCESSORIES FOR BAND HEATER:
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
Application
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
Working Process
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
Packaging & Shipping
![Factory Customized Injection Molding Machine 220V/380V Brass Band Heater](//www.micstatic.com/athena/img/transparent.png)
About Us
Company profile:
Thermal International Co., Ltd is specialized in the production and processing of electric heating products and other spare parts, is equipped with a complete and scientific quality management system. Thermal International is recogonized by its integrity, strength and quality of products. Welcome friends from all walks of life to negotiate business. Thermal International has been focusing on the cultivation and introduction of talents for many years, and has a large number of high-quality engineering and technical personnel, therefore the company's products are high in science and technology content, which updates fast and enjoys a broad market.
Over the past few years since its establishment, the company has accumulated rich experience in design and manufacture, with a number of outstanding scientific research personnel, advanced manufacturing and processing equipment, perfect testing system and complete after-sales service system. Our products of various specifications have been widely used in electrical, electronic, pharmaceutical, chemical and metallurgical fields, and have been trusted by users all over the world.
Product categories involved:
* Thermostat (Including KSD/KST/JPC/Capillary thermostat)
* Heating Element (both for domestic appliance and industrial use)
* Mechanical timer (mainly for kitchen appliance)
* Switch (Including the Micro/Rotary/Position Switch)
* Indicated lamp (Neon Lamp)
* Motor
Our Advantages:
MATERIAL GUARANTEE
Thermal International can provide overall automation solutions and technical support services for product automated feeding, sorting, assembly, testing, etc.
TECHNICAL GUARANTEE
Our R&D team is professional and creative, and can fully meet customers' various needs in non-standard automation.
EQUIPMENT GUARANTEE
Adopting advanced processing control technology and fully automatic vibration vacuum feeding mechanism, it fills the gap in domestic small-module CNC gear hobbing machine tools. Advanced gear hobbing equipment lays the foundation for the quality of core parts.
QUALITY CONTROL GUARANTEE
Thermal International has passed the GB/T 19001-2016/ISO 9001:2015 system certification to ensure that every detail is foolproof.
FAQ:
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.