| Customization: | Available |
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| Certification: | CE |
| Form: | Heating Wire |
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The ceramic heating core consists of U-shaped axially arranged end welding resistance wires and ceramic support frames. There is no shielding between the inner core and the outer protective sleeve, so the heat dissipation is good.
The rated working temperature of the ceramic heating core is 1000 degrees.
The material of the resistance wire is Cr20Ni80 or 0Cr21AI6Nb. The surface working temperature can reach 1200 degrees. The maximum working temperature of the electric radiation tube made of this material can reach 1000 degrees, and the support frame is made of high alumina ceramics.
The outer sheath is a cold-drawn seamless thin-walled heat-resistant steel pipe made of 1Cr25Ni20Si2 or 1Cr25Ni35Si2. This material has good high temperature oxidation resistance, high high temperature creep strength and certain carburization resistance. The design and material selection of this radiation tube have a high safety factor.
The rated working temperature of the ceramic heating core is 1200 degrees, and the material of the resistance wire is 0 Cr 27 al 7 mo 2. The surface working temperature can reach 1400 degrees. The short-term maximum working temperature of the electric radiation tube made of this material is 1250 degrees, and the support frame is made of jadeite porcelain.
The outer protective sleeve is a cold-drawn seamless thin-walled heat-resistant steel pipe made of Fe Ni CrAI Re alloy, which has strong oxidation resistance. It can work in an oxidizing atmosphere of 1300 degrees Celsius for a long time and has short-term oxidation resistance at 1360 degrees Celsius. Suitable for working in high temperature, low oxygen partial pressure and SC-containing environment.
Common faults in use and troubleshooting methods.
| NO. | Fault phenomenon | Cause | Troubleshooting Methods |
| 1 | component short circuit | 1. The resistance wire contacts the steel pipe | 1. The resistance wire should be annealed and tied tightly. |
| 2. Improper transition of the resistance wire between the two core tubes | 2. Adopt a reasonable transition method | ||
| 3. The heat-resistant core tube or porcelain plate is broken | 3. Choose the right material and be careful not to break it | ||
| 4. Too much oxide scale falls to the bottom of the pipe | 4. Place refractory bricks at the bottom of the pipe | ||
| 5. Material size is within the control range | |||
| 2 | The core tube or porcelain tube is broken | 1. The quality of heat-resistant porcelain is poor | 1. Pay attention to the quality of porcelain parts |
| 2. The flame contacts the porcelain parts during gas welding | 2. Avoid flame contact with porcelain parts | ||
| 3. Severe collision or vibration during installation | 3. Avoid collision and vibration | ||
| 4. Heating too quickly during use | 4. Choose the right materials and improve the structure | ||
| 3 | Radiant tube cracking | 1. Poor welding materials | 1. Choose the right welding materials |
| 2. Improper welding operation | 2. Welding according to specifications | ||
| 4 | Radiant tube deformation | 1. The material of the radiation tube is not good | 1. Choose materials |
| 2. Improper hanging or thermal stress deformation | 2. Hang correctly. If there is any deformation, take timely measures | ||
| 3. Horizontal placement, improper force | 3. When placed horizontally, a support frame should be provided |
| Product Name | Ceramic Bobbin Heater |
| Product Shape | Cylindrical |
| Product Type | Ceramic Heating Accessories |
| Specifications | Voltage: 120-480V, can be customized. Power: Can be customized. Dimension: (Diameter*Length) Can be customized Number of Pins: 2/3 Pins |
| Insulation Resistance (cold) | ≥500MΩ |
| Leakage Current (cold) | ≤0.5mA |
| Dielectric Strength | Under 1500V/1s, no flashover no breakdown. |
| Maximum Operating Temperature | 1500 degrees |
| Applications | - Electric boiler, furnace - Paint drying - Tobacco industry, textile industry - Plastics industry, printing industry - Agriculture, food industry - Pharmaceutical industry, rubber industry, glue industry - Paper and cardboard industry, wood and wood manufacturing industries -Ceramic and enamel industries requires no staining of the environment - Acid and other corrosive heating applications. |
| Precautions for Use | 1. Check power voltage before installation; 2. Check whether the outlet is blocked; 3. Avoid working overtime; 4. Check the screw regularly for the oxidation looseness. |
Factory Customization:
Brand: Thermal
Material: Nickel branded.
Form: Heating Wire
Voltage: 220~380(V), can be customized.
Power: 1000-3000(W), can be customized.
Main application: dry burning heating.
Certification: CE
Company profile:
Thermal International Co., Ltd is specialized in the production and processing of electric heating products and other spare parts, is equipped with a complete and scientific quality management system. Thermal International is recogonized by its integrity, strength and quality of products. Welcome friends from all walks of life to negotiate business. Thermal International has been focusing on the cultivation and introduction of talents for many years, and has a large number of high-quality engineering and technical personnel, therefore the company's products are high in science and technology content, which updates fast and enjoys a broad market.
Over the past few years since its establishment, the company has accumulated rich experience in design and manufacture, with a number of outstanding scientific research personnel, advanced manufacturing and processing equipment, perfect testing system and complete after-sales service system. Our products of various specifications have been widely used in electrical, electronic, pharmaceutical, chemical and metallurgical fields, and have been trusted by users all over the world.
Product categories involved:
* Thermostat (Including KSD/KST/JPC/Capillary thermostat)
* Heating Element (both for domestic appliance and industrial use)
* Mechanical timer (mainly for kitchen appliance)
* Switch (Including the Micro/Rotary/Position Switch)
* Indicated lamp (Neon Lamp)
* Motor
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.
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