Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

Product Details
Customization: Available
After-sales Service: Yes
Warranty: 3 Month Warranty
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  • Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
  • Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
  • Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
  • Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
  • Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
  • Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
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  • Overview
  • Product Description
  • Product Structure
  • Product Parameters
  • Detailed Photos
  • Working Process
  • Packaging & Shipping
  • After Sales Service
  • Company Profile
Overview

Basic Info.

Model NO.
CARH-59
Certification
CE
Structure
Horizontal Type
Brand
Thermal International
Voltage
12-380V
Power
20W, 30W, 40W, 80W, 100W, 300W, 500W, 1000W
Pipe Material
Stainless Steel 304,321,316,201, Incoloy800
Pipe Diameter
3/4/8/10/12mm, Can Be Customized.
Pipe Length
20-2000mm, Can Be Customized.
Heating Wire
Ni8cr20 Nickel Chromium Wire
Application
Injection Molding, Die Casting, 3D Printer
Features
Fast Heating
Wire Material
Silicone Rubber, Glassfiber, or Customzied
Insulation
High-Purity MGO
Temperature
Max 750degree C
Transport Package
Wooden Case or Carton
Specification
Electric Heating Rod
Trademark
Thermal International
Origin
Guangzhou, China
HS Code
8516800000
Production Capacity
20, 000PCS/Week

Packaging & Delivery

Package Size
20.00cm * 10.00cm * 8.50cm
Package Gross Weight
1.500kg

Product Description

Product Description

Installation Requirements of the Cartridge Heater
Cartridge heater is a key element in electrothermal equipment, since the effect of the whole electrothermal equipment is reflected in the electric heating element. The arrangement and installation of the electric heating element in the electric heating equipment have a great influence on the temperature uniformity and the service life of the heating element. We also know that the electric heater industry is a turning point in the international industry to a new chapter, which has a significant impact on global industry and life. Thus, it is important to have a good command of the installation knowledge. Here are some installation requirements during the installation, listed as below:
1.Ensure the furnace temperature distribution evenly.
2.The medium temperature furnace heating element support should choose high aluminum products, furnace temperature in 1000 ºC above the high temperature furnace should use more pure aluminum oxide products, low temperature furnace can use general clay products.
3.The radiation shielding between the electric heating pipe and the furnace wall support brick should be minimized as much as possible. The general installation requirement of the cartridge heater should make the heat transfer to the workpiece easily, without overheating parts.
4.For the commonly used installation mode, there are three kinds of installation, wire heating tube corrugated, spiral heating tube corrugated and ribbon heating tube corrugated.

Product Structure
Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

The typical type cartridge heater (the most popular structure) is the same as the heating element in structure. Generally it is composed of the below parts: insulator, sealing material, leading rods, filling material, electric wire, metal protective casing and the terminal. The spiral heating wire and the leading rod are located in the middle of the metal protective casing, its manufacturing technology is to thread the spiral heating wire through the seamless steel pipe, copper or aluminum tube. And meanwhile, filling the gaps with insulated as well as heat-conducting oxidation medium evenly via the multi-tube filling machine. For example, the magnesium oxide powder(also available alumina or clean quartz sand, etc.). Then shrink the pipe diameter with the contracted pipe machine, so as to compact the oxide medium(to make the density to be more than 3.3 g/cm³), which can ensure to the heating wire to be insulated from the air. 

Then the calorific value per unit area can be increased by more than a dozen times. Also the life time of product can be corresponding increased to more than 10 years. Compared with the same electric heating element, the tubular electric heating element can save 5% electric heating material, and the thermal efficiency can reach above 90%.
 
Product Parameters
Item description Cartridge Heater
Brand Thermal International
Voltage 12-380V
Power 20W, 30W, 40W, 80W, 100W, 300W, 500W, 1000W
Pipe material Stainless Steel 304,321,316,201, Incoloy800
Pipe diameter 3/4/8/10/12mm, can be customized.
Pipe length 20-2000mm, can be customized.
Heating wire Ni8Cr20 nickel chromium wire
Lead wire length Can be customized
Lead wire material Silicone glass fiber (temperature resistance 250°C)
PTFE(temperature resistance 250C)
High temperature glass fiber (temperature resistance 400°C)
Ceramic beads (temperature resistant to 800oc)
Insulation High-purity Mgo
Temperature Max 750degree C
Application Injection moulding - Internal heating of nozzles
Hot runner systems - Heating of manifolds
Packaging industry - Heating of cutting bars
Packaging industry - Heating of hot stamps
Laboratories - Heating of analytical equipment
Medical: Dialysis, Sterilization, Blood Analyzer, Nebulizer, Blood/Fluid Warmer, Temperature Therapy
Telecommunications: Deicing, Enclosure Heater
Transportation: Oil/Block Heater, Aircraft Coffee Pot Heaters,
Food Service: Steamers, Dish Washers,
Industrial: Packaging Equipment, Hole Punches, Hot Stamp.
Features Fast heating, high thermal efficiency, energy-saving, easy replacement.
 
Detailed Photos
Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

Working Process

Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

Packaging & Shipping

Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding

After Sales Service

Our Advantages:
MATERIAL GUARANTEE
Thermal International can provide overall automation solutions and technical support services for product automated feeding, sorting, assembly, testing, etc.
TECHNICAL GUARANTEE
Our R&D team is professional and creative, and can fully meet customers' various needs in non-standard automation.
EQUIPMENT GUARANTEE
Adopting advanced processing control technology and fully automatic vibration vacuum feeding mechanism, it fills the gap in domestic small-module CNC gear hobbing machine tools. Advanced gear hobbing equipment lays the foundation for the quality of core parts.
QUALITY CONTROL GUARANTEE
Thermal International has passed the GB/T 19001-2016/ISO 9001:2015 system certification to ensure that every detail is foolproof..

Company Profile

Since 2010, Thermal International has been engaged in the development, design, production and sales in one of the sales of industrial electric heating technology company, based on the customers' specific needs, aiming at providing the customized/tailored solution of design, committed to the electric heating and temperature measurement in the field of development, constantly pursuing for technological value-added products,promote industry technology progress, Thermal International brand products have been exported to South Africa, Turkey, South Korea, USA and some other mainstream cities. In addition, we Thermal International has also set our sales representatives in some of the major countries. 
Thermal International people always attach great importance to quality controlling from the very beginning to the very end. Thermal International continuously strive to find ways to reducing the production costs, and passing the savings over to you.Superior quality, stylish designs, competitive price and perfect service won us honorable customers. Thermal International services generally including the regular and thorough inspections throughout the manufacturing process, eliminating the need to employ additional quality control inspectors.

Stainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection MoldingStainless Steel Air Heating Element 220V/380V Cartridge Heater for Injection Molding
FAQ:
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.

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