Plastic Machine Heater Parts Ceramic/Mica Insulated Band Heater with Uniform Heating

• Customization: Available
• After-sales Service: Yes
• Type: Industrial Heating Element
• Model NO.: BAND-28
• Certification: CE
• Structure: Brass Sealed Nozzle Heater
• Brand: Thermal International
• Material: Brass
• Industrial Application: Extruder, Injection Molding etc.
• Voltage: 12-440V, Can Be Customized.
• Heating Wire: Nicr 80/20 Wire
• Power Density: Max. 5W/Cm²
• Insulation: Mica
• Operating Temperature: Max.800ºC
• Transport Package: Plastic Bag+Carton/Wooden Case
• Specification: Customized Size
• Trademark: Thermal International
• Origin: Guangzhou, China
• HS Code: 8516800000
• Production Capacity: 20, 000PCS/Week
• Package Size: 35.00cm * 30.00cm * 35.00cm
• Package Gross Weight: 8.000kg

Product Description

Product Description

Ceramic Band Heater
General Introduction:
[Main materials] : ceramics;
[heating temperature] : < 800 ºC;
[product power] : in principle, according to customer requirements, but cannot exceeding capacity;
[production dimension] : the inner diameter of the product is bigger than 50mm, the height is unlimited;
[wiring mode] : terminal type, plug type, can be customized according to customer requirements;
[application situation] : plastic machine, betting machine, plastic granulator and other high temperature heating occasions
[product characteristics] : it has the characteristics of high temperature resistance, good insulation performance, high temperature uniformity and high temperature stability.

Characteristics & Advantages

How to select the most effective band heater?
Selection of the Industrial Band Heater 
It is not easy to have a good command of the selection of band heater. You will find it difficult to choose the most effective band heater for the industrial use. The heater's service life time, start-up time, processing temperature, durability, size and cost, each of above indeed plays a significant role when it comes to the selection of the band heater. When considering our instructions of which band heater to choose for you particular purpose, please keep in mind that each application will have its own set of unique selection skills. 
1. Cast Band Heaters
Cast band heater is very expensive but its warranty can be as long as 10 years or even longer. It is extremely rugged and strong. The cast heater, on one hand, can run under in a very low watt densities; on the other hand, it also can work at high temperature. Unlike the mica strips, lead time for the cast band heater is generally very long. It is equipped with cooling fins or tubes. Usually it can be made from bronze or aluminum.
2. Ceramic Band Heater
Generally, the ceramic band heater is equipped with longer life time and lower energy costs. They offer efficient heating transfer, besides, with no affection of the irregular or loose surface. It is usually applicable to the high temperature situations. 
3. Extruded Aluminum Band Heaters
The extruded aluminum band heater is pretty tight as well as solid. The tubular elements it adopted were snapped up to an extruded aluminum box. It can offer the excellent heat transfer and have a long life. The extruded aluminum strip cannot withstand the temperature above 343ºC. 
4. Mica Band Heater
Mica band heater is generally more expensive but easier to fix. It got its name from the electrical insulation Mica. Usually, the mica tape can be customized for production within short lead time. Besides, various types of sizes of it are available. There is a tight sheath on it in case of burnt out too early. In addition, generally speaking, we do not suggest the the application of the mica tape under high temperature or high power density circumstances. 
5. Small-sized Spring Coiled Heaters
Small-sized spring coiled heaters is generally applicable for the hot runner systems. And it can provide a carefree heat. Heaters of this type are usually processed with sealing so as to avoid the failure due to contamination. Axial clamps is of easy installation. It is workable at a higher temperature.
6. Coil Heaters
The coil heater is a low - configured heater that is easy to install in the tight situation of the multi - door mold. The heat is carried out from the entire 350 degree circumference ( not mica tape ). The thermocouple type is optional (K-type/ J-type/ E-type), and it make the heater equipped with the ability to measure the temperature. 
7. Mineral Band Heater
The mineral band heater is usually equipped with high performance. In contrast to the mica types, the mineral band heater is applicable to the conditions of high temperature and high power watt density. Among all kinds of band heater, it is the relatively expensive band heater, besides, it has longer lead time. It is one of the most efficient band heater and it is pollution-resistant. 

 

Product Parameters

Our current model for reference. 
NOTES: Power, Voltage, Height can be customized as per customers' specific requirements. 

Internal Diameter	Height	Voltage	Power	Material
30mm	30/40mm	220V	130/170W	Brass
35mm	30/35/40mm	220V	160/170/200W	Brass
35mm	45/50/60mm	220V	200/250/280W	Brass
36mm	30/35mm	220V	150/180W	Brass
36mm	40/50/60mm	220V	200/250/300W	Brass
40mm	30/40mm	220V	170/220W	Brass
40mm	50/60mm	220V	280/350W	Brass
42mm	30/35/40mm	220V	180/210/240W	Brass
45mm	30/35mm	220V	180/220W	Brass
50mm	50mm	220V	350W	Brass

Order Instructions:
The inner diameter of band heater is very important. Even a small error in diameter will bring trouble to installation, so the following parameters are required to be provided accurately when ordering:
1. Diameter (ring type: inner diameter mm or outer diameter mm when internal application is required; Square: length mm);
2. Width (mm);
3. Lead form, length and position;
4. Voltage & Power;
5. Single piece or double piece;
6. Location and size of thermocouple hole or notch;
7. Special gap width;
8. Ordered quantity.
 

Detailed Photos

Application

Working Process

Packaging & Shipping

About Us

Since 2010, Thermal International has been engaged in the development, design, production and sales in one of the sales of industrial electric heating technology company, based on the customers' specific needs, aiming at providing the customized/tailored solution of design, committed to the electric heating and temperature measurement in the field of development, constantly pursuing for technological value-added products,promote industry technology progress, Thermal International brand products have been exported to South Africa, Turkey, South Korea, USA and some other mainstream cities. In addition, we Thermal International has also set our sales representatives in some of the major countries. 
Thermal International people always attach great importance to quality controlling from the very beginning to the very end. Thermal International continuously strive to find ways to reducing the production costs, and passing the savings over to you.Superior quality, stylish designs, competitive price and perfect service won us honorable customers. Thermal International services generally including the regular and thorough inspections throughout the manufacturing process, eliminating the need to employ additional quality control inspectors.



FAQ:
1.Are you a factory or a trading company?
A: We're an experienced factory with our exclussive Research & Development team. Offering you the most professional service.
2.Will you accept customized requirement?
A: Of course, customized service is surely acceptable. Welcome to send us your drawing andmore detailed specification parameters. We can supply you the products as per your specificrequirements.
3.Could l get some sample?
A: Yes, generally,1pc sample for free is available. But if you need more samples, we mayneed to charge you some cost. Besides, for certain products, it may need to open moldbefore sampling, then we shall need to have the mold fee before sample.
4. What's the delivery time for sample?
A: Generally it shall take 5~7days. For certain products, we need to prepare the materials for it. That depends.
5. What do you generally do in regarding to the products' quality control?
A: We always put much emphasis on products quality. That's the priority. We shall contactstrict quality inspection towards the products before delivery. And we've obtained the VDE,CE, UL, ISO and so forth.